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Technical | Corrugated Copper Tube vs Braided Cable: Choose by Band, Run and Installation

2026-11-07

Under the "50Ω cable" label sit two very different constructions: corrugated copper tube and braided cable. Most selection disagreements come from putting the wrong construction in the wrong place.

Three axes of comparison

  • Attenuation: at the same diameter, copper tube runs 20–40% lower loss than braid, and the gap widens with frequency. Long runs and high bands favour tube.
  • Shielding: the tube's outer conductor is a continuous metal wall, ≥ 90 dB and age-stable; braid delivers 60–90 dB depending on density and can degrade slowly under vibration.
  • Bending and installation: braid is flexible and re-bendable, ideal for short equipment jumpers and rack routing; tube needs roughly 10× OD and tolerates only one-time forming.
  • Cost and weight: braid is simpler and cheaper; tube costs more per metre but often less per dB — over long runs, price the loss before the cable.

Defaults by scenario

  • Base station main feeder (>30 m): corrugated copper tube, 7/8" or 1-5/8".
  • Tower-top to antenna (<5 m): 1/2" super-flexible tube or high-shield braid, depending on bends.
  • Rack and inter-equipment jumpers: braided or super-flexible for routing and maintenance.
  • Tunnel coverage: leaky cable (slotted tube), with braided transitions on branches.
  • Test and radar: semi-flexible or high-temperature cable, where phase stability outranks mechanical flexibility.

A common mistake is putting braid on a 100 m trunk — the money saved on cable comes back doubled in coverage metrics. The opposite mistake is all tube inside racks, where installers cannot bend it and end up kinking it.

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