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Selection Guide | Copper vs Aluminium Conductors: How to Choose

2026-09-15

When an RF feeder specification offers two "equivalent" options — corrugated copper tube and corrugated aluminum tube — the first reaction is to compare conductivity.

The numbers are clear: copper conducts better. On the International Annealed Copper Standard (IACS), annealed copper is 100% while aluminium sits at roughly 61%. Carrying the same current at the same temperature rise requires an aluminium cross-section about 1.64 times that of copper.

But the right engineering choice depends on more than conductivity:

1. Weight and strength: aluminium is lighter; in overhead lines and support-load-sensitive installations, its weight advantage can outweigh the conductivity gap.

2. Terminations and corrosion: aluminium forms an oxide film easily, so connection workmanship and galvanic-corrosion protection matter.

3. Total cost of ownership: aluminium's larger cross-section uses more material, but its lower price often still wins overall.

Practical advice: prefer copper tube for fixed conduits, in-building distribution, and minimum-loss trunk systems; for weight- and cost-sensitive projects, quality corrugated aluminum tube cable is an economical and sound choice.

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